Production processes

The perfect synergy between the companies and the combination of technology innovation, manual skill and craftsmanship know-how allow us to offer our clients, not only the semifinished product, but the third party finished product as well.

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Polyurethane processes

Polyurethane foam is an adaptable material, that can be apply in several processes. Available in different density, permits to realize simple and complex shapes, guaranteeing long-term and lightness to all kind of furniture. There are 3 types of polyurethane processes inside our factories: shaping, hollowing, and embossing.

Polyurethane processes

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The use of shaping CNC machines optimizes the consumption of the polyurethane raw block, and considerably speeds up the production of complex shapes with consistent accuracy throughout the various work cycles. The shaped piece can be further processed: bent, milled, hollowed, glued to other elements, covered, etc.

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Using machines working on the principle of compression cutting, we can produce items in expanded materials with customised ridges and contours.

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With the help of machines using special differentiated thickness profiling rollers for compression cutting, we can produce a range of articles such as pillows and mattresses with differentiated zones, including with different types of expanded material.

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This phase involves joining a number of elements made from the same or different materials, using water based or synthetic adhesives, according to the type of process involved. Gluing of elements: rubber/rubber, rubber/wadding, rubber/resined, rubber/iron, rubber/plastic, rubber/wood, etc.

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The semi-finished are padding covered with technical materials chosen to guarantee top comfort. Among our realizations: resined and polyester cushions; covering of rigid structures; protective frame covers made from combined technical materials such as velvet/foam, velvet/wadding, cloth, cotton/wadding; polyester or resined covering of polyurethane foam elements.

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Pre-covering

During this phase we realize the "internal dress": the wood frames can be padded with various densities of polyurethane foam and covered with bonded/resined covers. The result is a semi-finished product.

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Upholstery

The phase that follows pre-covering is upholstery. We cover the item with fabric, leather or eco-leather. The customer chooses the material, while we are responsible for the process and the transformation. The fabrics and the leathers, once forwarded to the cutting and sewing department for the make-up, are installed on the pre-covered strucures and fastened to them with Velcro in the removable cover version, or stitched, in the fixed cover version.

Upholstery processing

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We only rely on Italian suppliers to find the materials that our clients choose as covering for our creations. The experimentation and the research for new fabrics, innovative fibres and performing materials for the upholstery is our every day challenge.

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Although this type of process was first invented in the 1800s, capitonné is still widely used in modern furnishing. This process is entirely manual and it requires great skill and experience by the operator. Covered bottoms are applied and fixed to the panel by twines passed through the back and pulled with a long needle, creating a folded leather effect. This delightful process can be applied to sofas, armchairs, beds, benches and poufs.

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During this process same-width leather or eco-leather covered strips are woven together and stitched to the panel, creating a distinctive wicker effect. The final result is an attractive bed head able to stand out in the bedroom.

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Feather

Cushions are made from mixtures of natural goose and duck feathers, treated to the most severe hygiene standards. Thanks to modern and constantly updated equipment, use of top-quality materials and creativity in seeking out new solutions, the company can provide products to satisfy the specific needs of the customer. The high production capacity guarantees a rapid and punctual service.

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Polystyrene

Evolution in processing polystyrene has acted as a stimulus to create forms with innovative design and materials. Products, without a rigid structure, are upholstered by using mixtures of polystyrene foam and covered with fabric, leather and synthetics for comfort and practicality. 
Our experience developed over the years and a patented system are at the service of the ideas of every customer to create customised products.

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Hard leather and leather

Today, new work techniques have given the cover new life in living areas where elegance, style and well-being play an essential role. The use of materials such as hard leather, leather and synthetics, combined with creativity, allow numerous possible applications to be proposed. Craftsmanship, attention to detail and precision are oriented to the industrial furniture production.

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Drawed quilting

A dedicated department performs drawed quilting, a technical process that facilitates the customisation of semi-finished products, on a design too. It also enables products to be completed with accessories. We realized: quilted fabric and leather covers, mattress covers, decorative elements, quilts, bedspreads and accessories.

Find out what are the sectors of application of our products

Indoor, outdoor, automotive, naval, camper, tourism, contract, waiting and community areas: our creations may be applied to multiples and variegated environments.

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