Almec Group

Almec

The process of the polyurethane foam at the beginning of the production cycle is a guarantee for the final product's comfort

Technology evolution, passion and collaboration

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Our philosophy

Our company is characterized by the quality, the experience and the professionality that we daily bring into play to satisfy our clients' needs and to prove to be a reliable partner overt time.

People, the added value

Our business is leaded by dedication, passion and enthusiasm. We wish to establish mutual participatory relationships with our collaborators, in order to support self-empowerment and promote all the individual initiatives that aim at both organizational and qualitative improvement.

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Maximum flexibility, excellence always

The flexibility, in terms of mental agility, is the first characteristic required to those who wants to join Almec, but it's also our ways of working. Open and attentive to our customers' requests, we combine a high level with the most peculiar needs.

The production processes of the company
Almec, company specialized in processing polyurethane foam, avail itself of three selected suppliers that allow the company to guarantee the client a continuous quality. There are five processes for the polyurethane inside our production cycle: shaping, hollowing, embossing, gluing and sewing.

Shaped

The use of shaping CNC machines optimizes the consumption of the polyurethane raw block, and considerably speeds up the production of complex shapes with consistent accuracy throughout the various work cycles. The shaped piece can be further processed: bent, milled, hollowed, glued to other elements, covered, etc.

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Hollowed

Using machines working on the principle of compression cutting, we can produce items in expanded materials with customised ridges and contours

Embossed

With the help of machines using special differentiated thickness profiling rollers for compression cutting, we can produce a range of articles such as pillows and mattresses with differentiated zones, including with different types of expanded material.

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Gluing

This phase involves joining a number of elements made from the same or different materials, using water based or synthetic adhesives, according to the type of process involved. Gluing of elements: rubber/rubber, rubber/wadding, rubber/resined, rubber/iron, rubber/plastic, rubber/wood, etc.

Sewing

The semi-finished are padding covered with technical materials chosen to guarantee top comfort. Among our realizations: resined and polyester cushions; covering of rigid structures; protective frame covers made from combined technical materials such as velvet/foam, velvet/wadding, cloth, cotton/wadding; polyester or resined covering of polyurethane foam elements.

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Future outlooks, tomorrow's challenge

We test ourselves to try what we are capable of doing. We invest creativity and imagination in our projects, probing our flexibility and experimenting new roads and innovative materials. Open to the challenges that the future will bring us, today we take sustainable choices to preserve people and environments well-being.